September 22, 2010

wide plank plywood flooring how to










the new flooring has been installed in Megan's farmhouse kitchen







remember what it used to look like






this is what it looks like now - minus the base molding 


 





the farmhouse is over 100 years old and the floors are sort of wavy in some areas
because the plywood is only 1/4" thick and very flexible it worked well on the uneven surface




 




the kitchen measures 17' by 13'

ten sheets of 4' x 8' plywood were needed to make the floor

they were purchased at The Home Depot for $19.37 each for a total of $193.70

we also purchased six (we ended up using five)  28oz tubes of  PL400 Heavy Duty Sub-floor & Construction Adhesive $4.98 each  totaling $29.88

 one box of flooring nails $17.00

1 gallon of Benjamin Moore flat latex ceiling paint tinted rockport gray $13.00

 gallon of Varathan floor finish $59.00

total materials cost $299.58 









the plywood was cut on the four foot side into six 8" width sections so that there would be no waste







we painted them using a wash technique using 50% water 50% paint then put the boards in the sun to dry







here they are lined up outside to dry







the top layer of original vinyl  was easily pulled up from Megan's kitchen floor, we attached the new wide plank floors directly to the sub floor that was underneath







the boards were then cut into shorter lengths - we used 4, 5 and 6 foot pieces with shorter ones as needed to avoid waste.  They were placed down in a random pattern.  Once we figured where the plank was going to go we covered the back with the flooring adhesive and nailed it into place. 






we used a penny as the perfect spacer.  A few hours later we pulled out all the pennies and applied the first coat of varathane water based floor finish using a lambswool pad









the next day a final coat of varathane was applied, it was dry in a few hours.  The dogs have been testing it out for durability - so far so good










here are some more things we have been working on












these linen curtains were made from an old bed skirt











these are the industrial brackets that I picked up for $10 with some barn wood shelving










we have nine more days to go till the dead line.  See you soon, Lori



46 comments:

Zita - Mlle Magpie said...

That floor looks amazing - can't believe it's plywood?!!
Really looking forward to seeing the rest of this amazing kitchen makeover.

Karena said...

I am really blown away by the look and especially the cost!! Love it!
Excited to see more!

Karena
Art by Karena

Megandvd@Beauty in the Attempt said...

You are BRILLIANT!!! Love this and archiving this.

THANK YOU FOR BEING SO AMAZING!!!!

Cheers~
e

Vintage Junky said...

I love this!! I can't wait to see it all finished!

Helen said...

Please, please .... pardon the pun ~ but I am FLOORED!

Mouth is hanging open.... I have to figure out a way to do this in one of my rooms!

Susan of Pink Portuguese Roses said...

So pretty!

Do you think this could work on a concrete sub floor?

I would love to do this in my kitchen

Susan

Tricia Rose said...

This is looking really good - the floor is so inspiring, I want one too!

The Chatelaine said...

I'm loving it! (Not the least because you're using frugal materials.) Can't wait to see the finished project.

Shannon said...

I love the floor! I've been trying to talk hubby into it. I can't wait to see the finished kitchen.

Grace @ Sense and Simplicity said...

I love the look of the floor you installed. Does the varathane cover the cracks so they are sealed? I would love to see a close-up of the floor after it is sealed so I can see how it looks. Did you sand the floor before putting the paint or varathane on it? Love it and would love to try it in myself.

NanaDiana said...

Great job-It is looking wonderful...can't wait to see it finished and I'll bet the days are just flying by! Diana

* French Farmhouse 425 * said...

It looks amazing so far Lori!! Wow you are so talented..cant wait for the final reveal!! ;)Rachel

bayrayschild said...

Great blog! Great Ideas and talent!
I'll be back!

Audrey

creekside rummager said...

It is looking so good. Can you tell us where you got the Varathane for floors?

Janet- OPEN MARKET STYLE said...

THANK YOU SO MUCH FOR DOING THIS POST MY HUBBY AND I HAVE BEEN LOOKING FOR SOME COOL INEXPENSIVE FLOORING TO DO IN OUR FARMHOUSE AND I SO LOVE THE WAY THE PLYWOOD FLOOR LOOKS !!
THANK YOU AGAIN :)
WARMLY
JANET

The Boston Lady said...

Love it! Wow.

Tonia of Chic Modern Vintage said...

I've been coming across a lot of people using plywood for there floors here lately. I like it it turned out really great. I like that price even better.

www.chicmodernvintage.com

Katie Kerr said...

I second the questions about if you sanded the floors first? and if the varathane covers over the cracks? LOVE IT!

Preppy 101 said...

There's hope for my kitchen floor yet!! Thank you so much for sharing. xoxo

Shannon said...

Playwood as wide planks = brilliant! I've linked this to our diy project list. Thanks for the inspiration.
Shannon
www.akadesign.ca

Simply A Farmer's Wife said...

I love this and I cannot believe it's plywood! Thank you for sharing. I'm trying to find a room that I can do this in! Can't wait to see the rest of the kitchen.....

Missy said...

Thank you! Thank you! Thank you! I've been waiting on this post forever it seems! I have had a dream of doing barn plank flooring in my entire 2nd story which includes 2 large bedrooms and a landing. Can't wait! Thanks for the tutorial!

Julienne said...

Looking really good. Look forward to the finished job and thankyou for the instructions!

frugal farmhouse design said...

Hi Everyone - here are a few of the answers to your flooring questions. The varathane was purchased at the local Ace hardware store. We did not sand the wood before placing it down. The plywood should really not been stained - the grain will come through and it looks odd. The wash of paint brings out only a bit of the grain which gave the floor boards a little variation. The spaces between the floor boards are sealed with the varathane so they cannot collect debris. Hope this helps answer your questions. Thank you to everyone for all your encouraging comments during this makeover. They help me to keep going when I am exhausted. All the best, Lori

Gotham said...

you have done your kitchen the right way, there is no other way than to do things youself as you know what type of flooring and hardware to get and how to make the most of storage space with cabinets, i like it

x0x0x0 AboutCabinets Blog

Ness Lockyer said...

Doesnt look like ply at all now...great work as always Lori.
Ness xx

ROSE VINE COTTAGE said...

Wow I am totally amazed at how good they look!! Great job and I can't wait to see her kitchen when your all done, its going to be so pretty (:

Ed said...

your elbow grease has paid off: the kitchen looks fabulous

Kristine said...

Really amazing!

michellel said...

This all looks great, very amazing job! What kind of nails did you use?

camdesign said...

nice, really nice... if you are going for a painted look you proved you can use plywood, I must show my hubby this post.
thank you for posting and braking it down so anyone can follow and copy.
Regards, Carol Ann

Robin said...

Oh My! Love, love, love that floor. It looks fantastic!

Carriage House Antiques said...

Wow!!! Great job! I am blown away!
Natalie

A Country Farmhouse said...

They absolutely transformed the room! And what an amazing price for such a great look!
Well done - again!
Trina

Toyin O. said...

Very nice.

http://youcanfacetodaybecausehelives.blogspot.com/

ada said...

that is genius. who knew you could use plywood????
SO awesome & thank you for the tutorial!!
~Ada in Coastal Cali

Secret Garden Cottage said...

Hi Lori
It's looking beautiful so far! Can't wait to see this kitchen when it's done!
Thanks for the tutorial on the wood floor, too. I'm trying to talk my husband into doing this in a garage turned family room makeover we haven't finished yet. He's not sold yet, though. :( I'll keep trying. :)
Happy weekend!
~ Jo

AK-Magnolia House said...

OH MY MY...I LOVE IT!!!!! Had to use all capital letters there...sorry, just that I am so blown away by how fantastic it looks. I mean, you have opened so many doors for me. How about using the plywood on walls, ceilings and floors. Thank you for you and your wonderful husband! One question, what type of nail did you use and did you use wood filler?
AK
ps..I am going to host you on my blog right now!!!

cranberry cottage said...

I was just wondering if the varathane went into the cracks enough to prevent water from getting into them. Thus getting into the layers of plywood and causing lifting and warping within the layers of plywood?
Other than that they look great.

Kim said...

Oh, very creative thinking on the floor. We did something similiar using 3/4 inch thick tongue & groove pine normally used on ceilings. The back side is flat. We flipped them over and did the upstairs of our new farmhouse for about the same price as yours.

Carl said...

i am interested in the shelf brackets.
if they are new, where can i purchase them
they are perfect for what i need
thanks
diane

Rachel said...

Hi. Just wondering how the floors are holding up to everyday use?? Would love to try this, but wondering about the durability. Thanks!

Olwyn Morinski said...

I'm wondering about durability & wear also! Hope to hear an update sometime, if possible.... Beautiful & inspiring. Thanks.

Anthony said...

The floor looks great. There was no mention of any sanding. Did you need to do any at all? You did mention dogs. How does the floor look now 2 years later? I ask as we have dogs. Any suggestions now post-plywood?

Thanks for the inspiration - Anthony
itsaballroomblitz@gmail.com

Franklin N.Bell said...

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Nautica Kids Drew Mini Twin Set, Blue/White

Katherines Corner said...

Love the floors! well done. I always enjoy my visits to your lovely blog Hugs!

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